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  1. Hellion Power Systems 96-04 Mustang 4V Single Turbo System

    Complete System Includes injectors and Programmer with Base Tune Installed

    Take your snake to the next level with a turbo kit from Hellion Power Systems. Our kit is capable of making 400rwhp to 600rwhp, with the standard 62mm turbo - all while retaining every factory accessory and option, and without cutting the body. All kits coms standard with 100% 16 gauge stainless steel piping, and have all the visible pipes polished. The kit comes with a lifetime warranty on all piping, as well as a 1 year, unconditional warranty from Turbonetics on the turbo. A full list of upgrades, as well as kit deletes and associated pricing can be seen below, along with a complete parts list and pictures.

    If elected to delete the K member kit from this package, customer understands that 96-04 systems were designed around the UPR tubular K-member Kit and and Maximum Motorsports Hellion Specific K member kit, therefore, using any other manufacturer may complicate installation of the Hellion Turbo System and change the intended design.

    COMPLETE PARTS LIST
    1 (1) Turbonetics 61mm Turbo
    2 (1) Turbonetics Evolution wastegate
    3 (1) bar and plate intercooler 24x6x3
    4 (1) Ford Racing 60lb Injectors (set of 8)
    5 (1) DW340 Fuel Pump
    6 (1) Ford Racing 90mm Lightning MAF
    7 (1) mass air meter adapter flange, hardware
    8 (1) k-member, a-arms and coil over kit
    9 (1) Mitsubishi bypass valve
    10 (1) main turbo inlet pipe
    11 (1) crossover pipe
    12 (1) downpipe
    13 (1) exhaust double barrel
    14 (1) cat or straight pipe
    15 (1) y-pipe
    16 (1) small wastegate pipe
    17 (1) intercooler pipe 1
    18 (1) intercooler pipe 2
    19 (1) intercooler pipe 3
    20 (1) boost inlet pipe/polished
    21 (1) radiator hose 1 5/8 polished
    22 (1) turbo 4" inlet pipe/polished
    23 (1) turbo support bracket
    24 (1) intercooler support bracket
    25 (1) coolant can support rod and nut
    26 (2) ps line splices 3/8"
    27 (1) ps line hose 10"each/28 ft
    28 (4) ps line high pressure clamps 3/8"
    29 (1) oil feed line 47" #4
    30 (2) 1/8 pipe to #4 90 degree fitting
    31 (2) 2 inch hose clamps for radiator hose
    32 (4) 3/4 inch hose clamps/idle hoses
    33 (1) breather hose 5/8" x 20 "
    34 (4) 5/8 breather hose clamps
    35 (4) 4 to 4.5 inch hose clamps
    36 (4) bypass hose clamps
    37 (2) metric stainless bolts for wastegate
    38 (2) 5/16 stainless bolts for wastegate 1" long
    39 (1) metric bolt for turbo support bracket/38mm long
    40 (1)metric bolt for turbo support bracket/35mm long
    41 (2) metric bolts from intercooler to radiator support
    42 (4) washers for metric bolts
    43 (1)1/4 x 3/4 bolt ps line cooler bracket
    44 (2) 1/ 4x 3/4 bolt for elec box relocation
    45 (3) 1/4 inch nylock nuts
    46 (6) 1/4 inch washers
    47 (1) Adel clamp for a/c line 5/16" hole
    48 (1) 5/16 x1/2 bolt to secure Adel clamp to boost hose
    49 (1) 5/16 inch washer
    50 (2) Metric bolts for oil drain to turbo
    51 (2) washers for oil drain
    52 (4) 3/8 x 1 1/2 bolts, nuts, and washers for turbo to turbine inlet
    53 (2) 3/8 x 1 3/4 bolts and washers for crossover connection
    54 (3) 3 inch torque clamps for exhaust
    55 (1) rubber dog bone 1.75" center to center
    56 (1) hanger for exhaust
    57 (4) 3/8 x 2.5 bolts, nuts, and washers for y-pipe to mufflers
    58 (2) turbo bracket spacers aluminum
    59 (3) 5/16 x 3/4 bolts, nuts, and washers for intercooler support bracket, exhaust hanger
    60 (1) #10 straight hose fitting
    61 (1) #10 90 degree hose fitting
    62 (1) #10 line, steel braided, 1 foot
    63 (1) 3/8 to #10 oil return fitting
    64 (10) 2.5" stainless T-bolt clamps
    65 (2) 3 inch stainless T-bolt clamps
    66 (1) 3 inch v-band clamp for turbo outlet
    67 (8) NGK Spark plugs
    68 (1) 4"/3.5" long silicone hose piece
    69 (1) 4"/2" long silicone hose pieces
    70 (5) 2.5 inch silicone hose pieces 3" long
    71 (1) 3 inch silicone hose piece 3" long
    72 (2) 1 3/8" x 2.5 silicone hose pieces
    73 (1) 3 ft 7/32 vacuum line for bypass
    74 (1) brass tee
    75 (1) Turbo oil outlet flange
    76 (1) #10 Turbo oil outlet extension fitting
    77 (1) Turbocharger heat shield
    78 (1) 1 5/8 inch clamp for wastegate tube
    79 (1) punch for oil pan
    80 (1) K and N air filter
    81 (1) heat wrap roll
    82 (2) stainless fan heat shields 6x3
    83 (2) stainless heat shields for steering boots 4x5
    84 (8) metal zip ties
    85 (10) zip ties for ps hose retention

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  2. Hellion 96-04 Mustang Hellraiser Twin Turbo Kit (Tuner System)
    $6,995.00

    Hellion Power Systems has once again revolutionized the way that the world looks at mail order power. Hellion's new "Hellraiser" Twin Turbo system for the '96-'04 Mustang GT and Cobra is simply put, the most powerful, and most versatile street system available today. This system is unique in the fact that it was engineered to work with or without a Roots style supercharger in place. If the supercharger is left in place, this system becomes a "compound boost" setup - the first aftermarket system of it's kind in the Mustang industry. This system is capable of more boost, more average power, and more low-end torque than any other system. You can find the standard features, a gallery of images and a complete parts list below.

    Complete Parts List:

    1. (2) Turbonetics Turbochargers
    2. Hellion Intercooler
    3. (2) Turbosmart Ultragate Wastegates
    4. (2) Air Filters
    5. TurboXS Billet Bypass valve
    6. STP Oil Filter
    7. MAF Adapter Flange (Aluminum)
    8. Oil Pump
    9. Oil Catch can
    10. (5) 3.5 in T-bolt clamps
    11. (2) 4.5 in T-bolt clamp
    12. (1) 4.75 in T-bolt clamp
    13. (6) 2.88 in T-bolt clamps
    14. (2) 3 in V-band clamps
    15. (8) 3 in Torq Clamps
    16. (2) 4 in Worm hose clamps
    17. (3) ½ in Worm hose clamps
    18. (9) ¾ in Worm hose clamps
    19. (2) 65-89 mm Worm hose clamps
    20. (8) 3/8 x 1 ½ in long bolts (turbo)
    21. (8) 3/8 in flanged nuts (turbo)
    22. (2) 5/16 x ½ in long hex head bolts
    23. (6) 5/16” nuts
    24. (8) 5/16” Metal lock Nuts
    25. (2) 5/16” Nylock Nuts
    26. (4) 10/24 x ¾ in button head bolts
    27. (4) 10/24 in NyLock nuts
    28. (4) 10/24 in washers
    29. (6) 5/16 x ¾ bolts for Turbo support bracket
    30. (4) 1 ½ in long 5/16 studs
    31. (6) 5/16” x 1” long bolts
    32. (18) 5/16 AN Washers for Wastegate
    33. (2) 1 ¼ long 5/16 Hex head bolts for turbo strap
    34. (2) ¼ in thick Aluminum spacers for turbo strap
    35. (1) 3” x 4” long silicone hose
    36. (2) 3” to 4” adapter hoses
    37. (1) 2.5” x 9” long silicone hose
    38. (1) 3” to Oval silicone hose
    39. (2) 2.5” x 3” long silicone hose
    40. (1) 36” 3/8 Breather hose
    41. (1) Relay
    42. (1) Fuse Insert
    43. (2) Wire Eyelet for 14 gauge wire
    44. (1) Shrink wrap for 14 gauge wire
    45. (1) 5 ft. 22 gauge wire
    46. (1) 8 ft Wire Sheathing
    47. (1) __ ft. red wire for pump
    48. (1) __ ft. black wire for pump
    49. (1) Inline fuse holder
    50. (2) 20 amp fuse
    51. (1) Solder
    52. (1) Heat wrap roll
    53. (6) Metal zip ties
    54. (1) ½” pipe to # 12 90 degree fitting
    55. (1) ½” pipe to #12 45 degree fitting
    56. (2) ½” pipe to #10 45 degree fitting
    57.  (1) 3/8” pipe to ½” hose barb 90 degree
    58. (2) #10 Push lock hose ends
    59. (2) #12 Push lock hose ends
    60. (1) #6 90 degree push lock hose ends
    61. (1) #6 straight push lock hose end
    62. (1) 3/8” - #6 adapter fitting
    63. (1) 3/8” pipe female to #6 AN male fitting
    64. (1) 3/8” pipe female to #6 AN female swivel
    65. (1) 1 ft. #10 push lock hose
    66. 40” #12 push lock hose
    67. (1) 9” #6 push lock hose
    68. (1) 26” ½ “ oil hose
    69. (1) ½” oil line splice
    70. (1) 10” long ¾” water hose
    71. (1) 16” long ¾” water hose
    72. 48” long ¾” water hose 
    73. (4) ¾” water hose splices
    74. (2) 1/8” pipe to #4 90 degree
    75. (1) ¼” pipe female to ¼” pipe male 90 degree
    76. (1) ¼” pipe female, ¼” pipe female, ¼” male tee
    77. (1) ¼” pipe male to #4 90 degree
    78. (1) ¼” pipe male to #4 45 degree
    79. (1) Vacuum tee 7/32”
    80. (1) 5ft. 7/32” vacuum line
    81. (2) Oil drain flanges
    82. (1) 3/8” pipe tap
    83. (1) oil pan punch
    84. (10 zip ties
    85. (1) 1/8” pipe to 7/32” barb adapter
    86. (1) 47” oil line
    87. (1) 57” oil line
    88. (1) Drivers side turbo strap support bracket
    89. (1) Passenger side turbo strap support bracket
    90. (1) Oil pump /water pump bracket
    91. (1) Intercooler support strap
    92. Turbo Support Strap Driver kit
    93. Turbo Support Strap Passenger kit.
    94. (2) Heat shields
    95. K-member kit
    96. HTT-1 Drivers side Turbo inlet
    97. HTT-2 Pass. Side Turbo inlet
    98. HTT-3 Drivers side Downpipe
    99. HTT-4 Pass. side Downpipe
    100. HTT-5 Throttle Body Inlet (Supercharged)
    101. HTT-6 Intercooler Pipe 1
    102. HTT-7 Intercooler Pipe 2
    103. HTT-8 X-Pipe inlet Driver
    104. HTT-9 X-Pipe Inlet Pass.
    105. HTT-10 X-Pipe Assembly
    106. HTT-11 (2 pieces) 4” Turbo Inlet Pipes
    107. Self Tapping Screw
    108. Stainless Safety wire

    Common Questions About the System -

    Q: Can I use this kit WITHOUT a Supercharger in place?

    A: Absolutely. This kit will attach to a 99-01 Cobra intake just like our other 96-04 Cobra kit. The Supercharger is simply an option for those who want to try the Compound Boost setup .But no, the supercharger is NOT a requirement.

    Q: Are there any Turbo upgrades available?

    A: Yes. You can upgrade to 66mm, or 76mm turbos.

    Q: How much power can I expect to make with the Twin turbo system?

    A: The amount of power you can make is virtually limitless. Depending on how extensive the modifications are to your engine, it would be possible to make around 1,600 hp with this kit. On an '03 Cobra, with a stock engine, we made 1,188 rwhp and 1,000 ft. lbs. of torque. However, the power that you produce will depend upon your supporting hardware.

    Q: Why should I buy this kit over the competitor's twin turbo system?

    A: Simply put, for the quality. Hellion's turbo systems are engineered with the highest quality parts available, for long life and maximum power. Hellion Power Systems includes premium parts as the standard equipment in all its kits. Our tubing comes with a lifetime warranty, and our turbochargers come with a 1-year, unconditional warranty from Turbonetics. Our twin system also includes a race bypass valve, capable of flowing of 1,300 cfm, ensuring that you will never have to buy a bigger valve as your car progresses. In addition to all of this, Hellion's customer support, and shipping times can't be beat. You can order your kit, and have it within 2 weeks from the time of order. The kit also includes an oil scavenge system that ensures that the turbos never run out of, or collect oil, preventing damage to the turbos. 

     

    Maximum Motorsports K Member Upgrade Kit Includes:

    • K Member
    • Front Control Arms
    • Coil Over Conversion Kit w/ Hypercoil Springs
    • Aluminum Steering Rack Bushings
    • Caster Camber Plates
    • Adjustable Tie Rod Ends

    When Deleteing the K Member... Customer understands that 96-04 systems were designed around the UPR tubular K-member Kit (Mximum Motorsports also available), therefore, using any other manufacturer may complicate installation of the Hellion Turbo System and change the intended design.

    NOTE: Speak with a Lethal Performance sales rep for accurate shipping estimates!

    Learn More

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