Hellion Power Systems 03-04 Cobra Single Turbo System
**Handheld Programmer, Tune and Injectors are sold separately. Use the dropdowm menu to add those items to your order**
The 2003-2004 Mustang Cobra marked the pinnacle of Mustang Performance. It's stout engine put out nearly 400hp straight from the factory, which quickly earned the Cobra a coveted spot on the list of extreme street cars.
If you want the ultimate in power production and performance for your '03-'04 Cobra install a Hellion Power Systems turbo kit and watch the numbers climb. Power anywhere from 450-800 hp is available from the standard system, with upgrades available for even more power, all while retaining the accessories and without cutting the body.
Standard System Includes:
-Turbonetics T-76 S-trim Turbocharger (1 year warranty)
-16 gauge Stainless Steel hot and cold parts (Lifetime warranty)
-High flow air to air intercooler
-High flow Turbonetics wastegate
-Tubular front suspension kit
-Silicone hose kit
-Stainless T-bolt clamp kit
-Race By pass valve
-Oil feed and drain lines
-K & N air filter
-All other necessary hardware to install kit
System Options:
The 03-04 Cobra kit comes standard with a 76mm S-Trim turbocharger from Turbonetics.>
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These turbos are not kept in stock at Hellion, and are considered custom orders. While this does not cost extra, the turbo will have to be drop shipped from Turbonetics directly to the customer.
Ball Bearing +$400
Bassani High Flow High Performance Catalytic Converter +$125
Maximum Motorsports K-Member Upgrade
MM Hellion K-member
MM Front control arms
MM Front coil over conversion kit w/hypercoil springs
MM Aluminum steering rack bushings
MM Caster camber plates
MM Ajustable tie rod ends +$995
Oil filter Relocation Kit +$290
K-Member Delete Options
This Kit includes the, caster camber plates, a-arms and coil over with the K-Member. If Package is deleted, none of the merchandise in K-member kit will be received.
(Customer understands that 99-04 systems were designed around the UPR tubular K-member , therefore, using any other manufacturer may complicate installation of the Hellion Turbo System and change the intended design.)
Delete K-member kit (K-member, A-arms, Coilovers, and Caster/Camber plates) -$695
Delete Caster Camber Plates Only -$85
Delete Coilovers Only -$150
Parts required to install the 03-04 Cobra kit
99-01 Alternator #YR3210346AA
Alternator Bracket #XR3Z-10153-AB
99-01 Cobra Intake (Lower) #YR3Z9424BA (Upper) #XR3Z9424AA
99-01 Serpentine Belt #4060980 ^ 6PK2490
99-01 Throttle Cable Bracket & Cable Bracket # XR3Z9728CA Cable #1R3Z9A758CA
Alternator Wires to extend . pigtail #1U2Z14S411UA
*If keeping EGR is desired, need 99-01 EGR tube # XR3Z9D477DB
COMPLETE PARTS LIST:
1 (1) T76 S-Trim .96AR
2 (1) Evolution Wastegate
5 (1) XS Racer Bypass
6 (1) intercooler 24x6x3 (air to air)
7 (1) k-member, a-arms, coil over kit
8 (1) Caster Camber Plates
9 (8) Spark plugs
10 (1) K and N air filter RU 5121
12 (1) coolant can support rod and nut powdercoated black
13 (1) intercooler support bracket/pwd black
14 (1) Turbo bracket/ powdercoated black For Large Turbo w/ cut
15 (1) Main turbo inlet - stainless
16 (1) Crossover pipe,
17 (1) Downpipe, Tube weld flange stainless, Wastegate flange stainless
18 (1) Exhaust double barrel
19 (1) Cat or straight pipe
20 (1) y-pipe
21 (1) small wastegate pipe
22 (1) intercooler pipe 1
23 (1) intercooler pipe 2
24 (1) intercooler pipe 3
25 (1) boost inlet pipe/polished
26 (1) radiator pipe 1 1/4 polished
27 (1) Turbo 4" inlet pipe/polished
28 (1) 99-01 Power Steering Bracket (modified)
29 (1) 03/04 CobraWater Tube (coated)(modified)
30 (1) insert for manifold
31 (1) HeatShield
32 (1) heat wrap roll
33 (2) fan heat shields 6x3
34 (2) heat shields for double barrel 4x5
35 (8) metal zip ties 14" long
36 (10) zip ties for ps hose retention/BK
37 (1) Mass air meter adapter flange, hardware
38 (11) 2.5" T-bolt clamps
39 (1) 3 inch v-band clamp for turbo outlet
40 (1) adel clamp for a/c line 5/16" hole
41 (1) 1 5/8" clamp for wastegate
42 (2) 2 inch hose clamps for radiator hose 26-60mm
43 (2) breather hose clamps 1/2"
44 (4) 4 to 4.5 inch hose clamps
45 (2) hose clamps 27-50mm/bypass
46 (4) 3/4 inch hose clamps/idle hoses
47 (1) 4"/2" long silicone hose pieces
48 (1) 4X3.5 silicone hose
49 (5) 2.5 inch silicone hose pieces 3" long
50 (1) 03/04 Cobra Intake Hose 2.5 X Oval
51 (2) 1 3/8" x 3" silicone hose pieces, cut to 2.5"
52 (2) 1 1/4 X 2 3/4" long
53 (1) #10 straight hose fitting
54 (1) #10 90 degree hose fitting
55 (1) oil outlet flange
56 (1) #10 oil outlet extension fitting
57 (1) #10 line 1 foot each/ 25 ft total cut into 1 ft lengths
58 (1) 3/8 to #10 oil return fitting
59 (1) black breather hose 1/2"--21" long
60 (1) punch for oil pan
61 (1) 3 ft 7/32 vacuum line for bypass
62 (1) brass tee
63 (2) ps line splices 3/8"
64 (1) ps line hose 10"each/28 ft
65 (4) ps line high pressure clamps 3/8"
66 (1) oil feed line 47" #4
67 (1) 1/4" pipe to #4 90 degree oil feed fitting
68 (1) 1/8" pipe to #4 90 degree oil feed fitting.
69 (2) metric socket head bolts for wastegate 1" long M8
70 (2) 5/16" socket head bolts for wastegate 1" long
71 (2) M8x30mm for support bracket
72 (2) metric bolts from intercooler to radiator support M6mm x 30mm long
73 (4) washers for metric bolts M6
74 (3) 1/4" x 3/4" long bolt
75 (3) 1/4" nylock nut
76 (6) 1/4" washers
77 (1) 5/16" bolt to secure adel clamp to boost hose 1/2"long
78 (6) 5/16" washer
79 (2) M8 x 20mm Metric bolts for oil drain to turbo
80 (8) M8 washers
81 (2) 10 mm 50mm long metric bolt for manifold
82 (2) 10 mm washers
83 (1) 3/8 pipe tap
84 (4) 3/8" bolts, nuts, and washers for turbo to turbine inlet 1.5" long
85 (2) 3/8" bolts and washers for crossover connection 1.75" long
86 (3) 3 inch torq clamps for exhaust
87 (1) rubber dog bone 1.75" center to center
88 (1) hanger for exhaust
89 (4) 3/8 bolts, nuts, and washers for y-pipe to mufflers 2.5" long
90 (2) turbo bracket spacers aluminum
91 (3) 5/16 bolts, nuts, and washers for intercooler support bracket 3/4" long, exhaust hanger
